Additive manufacturing of C/C-SiC by fused filament fabrication

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Revealing the surface structural cause of scratch formation on soda-lime-silica glass

Scratch formation on glass surfaces is a ubiquitous phenomenon induced by plastic deformation, often accompanied by radial, lateral or median cracks with consequent chipping and brittle fracture caused during and after the event of dynamic abrasion instigated by shear stress by a harder material. This paper addresses the fundamental aspect of scratch formation on soda-lime-silica (SLS) glass surfaces. A constructive combination of surface-sensitive characterization tools, including field emission scanning electron microscopy (FESEM), laser scanning microscopy (LSM), X-ray photoelectron spectroscopy (XPS), Raman spectroscopy and instrumented indentation technique (IIT), helped to investigate the structural cause of generation of visible scratches on SLS glass surfaces. The experimental results indicate that a silicate network possessing a mechanically weakening structural characteristic in terms of network connectivity confined to the region between 5 and 100 nm below the glass surface is likely to cause a destructive surface scratch eminently visible to the naked eye

Effect of matrix porosity and prepreg-tack on mechanical properties and processing of oxide ceramic matrix composites

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Preparation of concrete specimen for internal sulfate attack analysis using electron backscatter diffraction

Concrete cores were obtained from houses in eastern Connecticut, USA, that had varying degrees of crumbling foundations and wall cracking. Electron backscatter diffraction (EBSD) was used simultaneously with energy dispersive X-ray spectroscopy to investigate the degradation of these samples. This combination allowed the precise correlation of elemental composition with mineral crystallography phase mapping. EBSD examination showed the presence of pyrrhotite, pyrite, and marcasite phases in some of the samples, whereas internal sulfate attack (ISA) is triggered by the release of sulfates through the oxidation of such iron sulfides. Secondary expansion products from ISA are associated with foundation cracking, wall bulging, and drastically decreased structural stability. The main contribution of this study is therefore an automated procedure for preparation of concrete samples and analysis of aggregates using EBSD

In Situ Generated Yb₂Si₂O₇ Environmental Barrier Coatings for Protection of Ceramic Components in the Next Generation of Gas Turbines

Abstract In face of an accelerating climate change, the reduction and substitution of fossil fuels is crucial to decarbonize energy production. Gas turbines can operate with versatile fuel sources like natural gas and future fuels such as hydrogen and ammonia. Furthermore, thermal efficiencies above 60% can be achieved using non‐oxide silicon‐based ceramic components. However, water vapor is one of the main combustion products leading to rapid corrosion because of volatilization of the protective SiO2 layer at 1200 °C. An in situ generated Yb2Si2O7 double layered environmental barrier coating system composed of silazanes and the active fillers Yb2O3 and Si processed at 1415 °C for 5 h in air protects a Si3N4 substrate very effectively from corrosion. It exhibits a dense microstructure with a total thickness of 68 µm, overcomes 15 thermal cycling tests between 1200 and 20 °C and shows almost no mass loss after very harsh hot gas corrosion at 1200 °C for 200 h (pH2O = 0.15 atm, v = 100 m s−1). The excellent adhesion strength (36.9 ± 6.2 MPa), hardness (6.9 ± 1.6 GPa) and scratch resistance (28 N) demonstrate that the coating system is very promising for application in the next generation of gas turbines

A Review On Alpha Case Formation And Modeling Of Mass Transfer During Investment Casting Of Titanium Alloys

Titanium alloys have excellent corrosion resistance, high temperature strength, low density, and biocompatibility. Therefore, they are increasingly used for aerospace, biomedical, and chemical applications. Investment casting is a well-established process for manufacturing near-net-shape intricate parts for such applications. However, mass transfer arising from metal-mold reactions is still a major problem that drastically impairs the surface and properties of the castings. Although there have been astounding developments over the past 20 years, they remain scattered in various research papers and conference proceedings. This review summarizes the current status of the field, gaps in the scientific understanding, and the research needs for the expansion of efficient casting of titanium alloys. The uniqueness of this paper includes a comprehensive analysis of the interfacial reactions and mass transfer problems. Additionally, momentum and heat transfer are presented where applicable, to offer a holistic understanding of the transport phenomena involved in investment casting. Solutions based on modeling and experimental validation are discussed, highlighting ceramic oxide refractories like zirconia, yttria, calcia, alumina, and novel refractories namely, calcium zirconate and barium zirconate. It was found that while mold material selection is vital, alloy composition should also be carefully considered in mitigating metal-mold reactions and mass transfer